Case Study
Estate Fencing Contractor in Warwickshire

5 Bar Wooden Gate, Re-automation

Secure21 ltd was approached by a client seeking to upgrade the automation of their traditional wooden 5-bar swing gate.

While the gate provided an elegant and practical entrance to their property, the outdated automation system was unreliable and posed safety risks. The client wanted a modern, efficient, and safe solution to maintain the gate’s aesthetic appeal while improving functionality and security.

The challenge

The project presented several key challenges:

  1. Outdated Automation System: The existing motors were inefficient, slow, and prone to breakdowns, causing inconvenience.
  2. Safety Concerns: A trap hazard existed between the gate and the pillar, posing a significant risk to users and vehicles.
  3. Aesthetic Requirements: The client wanted the system upgrade to maintain the gate's traditional wooden appearance.
  4. Modern Technology: A requirement for a future-proof system with better performance, reliability, and compliance with the latest safety standards.

Installation

The installation process was carefully planned and executed to minimize disruption:

  1. Motor Replacement: The outdated motors were removed, and the gate’s hinges were inspected to ensure they were compatible with the new underground system.
  2. Trap Hazard Removal: The gap between the gate and the pillar was adjusted, and additional safety was installed to prevent potential entrapment.
  3. Safety Enhancements: Photocells were strategically placed to detect obstructions, while force limitation ensured the gate stopped or reversed upon encountering resistance.
  4. System Integration: The new brushless motor system was integrated with a smart controller, allowing the client to operate the gate via remote control and GSM Intercom.
  5. Testing and Handover: The system was thoroughly tested for functionality, safety compliance, and smooth operation before being handed over to the client, with the handover pack and full walkthrough/ training.

THE SOLUTION

Secure21 ltd recommended re-automation using brushless underground motors, known for their superior durability, energy efficiency, and smooth operation. The proposed solution addressed all the client’s concerns:

  • Safety Upgrade: Installation of advanced safety measures, including photocells, force limitation, and re-engineering the gate alignment to eliminate the trap hazard.
  • Discreet Design: Underground motors were selected for their unobtrusive installation, preserving the gate’s classic aesthetic.
  • Enhanced Performance: Brushless motors offered faster opening/closing speeds, quieter operation, and low maintenance requirements.
  • Compliant and Reliable: The system adhered to the latest safety regulations, providing peace of mind for the client.

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Conclusion

The re-automation of the wooden 5-bar swing gate was a resounding success. Secure21 delivered a modern, safe, and efficient solution while maintaining the gate's traditional charm. The client was delighted with the improved performance, enhanced safety features, and sleek integration of the new system. This project highlights Secure21 ltd’s expertise in combining innovative automation technology with practical safety upgrades, tailored to meet individual client needs.

"We were in urgent need of a replacement system for our drive gates ,Secure 21 delivered ahead of schedule with a high degree of professionalism and good communication , it was a pleasure to deal with them we would not hesitate to recommend this family firm."

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